HYDRAULIC AUTOMATIC TRANSMISSIONS

The predominant form of automatic transmission is hydraulically operated; using a fluid coupling or torque converter, and a set of planetary gearsets to provide a range of gear ratios.

Parts and operation

A hydraulic automatic transmission consists of the following parts: 

Torque converter: A type of fluid coupling, hydraulically connecting the engine to the transmission. It takes the place of a mechanical clutch, allowing the transmission to stay in gear and the engine to remain running while the vehicle is stationary, without stalling. A torque converter differs from a fluid coupling, in that it provides a variable amount of torque multiplication at low engine speeds, increasing breakaway acceleration. This is accomplished with a third member in the coupling assembly known as the stator, and by altering the shapes of the vanes inside the coupling in such a way as to curve the fluid's path into the stator. 

The stator captures the kinetic energy of the transmission fluid, in effect using the leftover force of it to enhance torque multiplication.

Pump not to be confused with the impeller inside the torque converter, is typically a gear pump mounted between the torque converter and the planetary gearset. It draws transmission fluid from a sump and pressurizes it, which is needed for transmission components to operate. 

The input for the pump is connected to the torque converter housing, which in turn is bolted to the engine's flywheel, so the pump provides pressure whenever the engine is running and there is enough transmission fluid.

Planetary gearset: A compound epicyclic planetary gearset, whose bands and clutches are actuated by hydraulic servos controlled by the valve body, providing two or more gear ratios.
Clutches and bands: to effect gear changes, one of two types of clutches or bands are used to hold a particular member of the planetary gearset motionless, while allowing another member to rotate, thereby transmitting torque and producing gear reductions or overdrive ratios.
These clutches are actuated by the valve body (see below), their sequence controlled by the transmission's internal programming. Principally, a type of device known as a sprag or roller clutch is used for routine upshifts/downshifts.
Operating much as a ratchet, it transmits torque only in one direction, free-wheeling or "overrunning" in the other. The advantage of this type of clutch is that it eliminates the sensitivity of timing a simultaneous clutch release/apply on two planetaries, simply "taking up" the drivetrain load when actuated, and releasing automatically when the next gear's sprag clutch assumes the torque transfer.
The bands come into play for manually selected gears, such as low range or reverse, and operate on the planetary drum's circumference. Bands are not applied when drive/overdrive range is selected, the torque being transmitted by the sprag clutches instead. Bands are used for braking; the GM Turbo-Hydramatics incorporated this.[citation needed].
Valve body: hydraulic control center that receives pressurized fluid from the main pump operated by the fluid coupling/torque converter. The pressure coming from this pump is regulated and used to run a network of spring-loaded valves, check balls and servo pistons.
The valves use the pump pressure and the pressure from a centrifugal governor on the output side (as well as hydraulic signals from the range selector valves and the throttle valve or modulator) to control which ratio is selected on the gearset; as the vehicle and engine change speed, the difference between the pressures changes, causing different sets of valves to open and close.
The hydraulic pressure controlled by these valves drives the various clutch and brake band actuators, thereby controlling the operation of the planetary gearset to select the optimum gear ratio for the current operating conditions.
However, in many modern automatic transmissions, the valves are controlled by electro-mechanical servos which are controlled by the electronic engine control unit (ECU) or a separate transmission control unit (TCU). (See History and improvements below.)
Hydraulic & lubricating oil: called automatic transmission fluid (ATF), this component of the transmission provides lubrication, corrosion prevention, and a hydraulic medium to convey mechanical power (for the operation of the transmission). Primarily made from refined petroleum, and processed to provide properties that promote smooth power transmission and increase service life, the ATF is one of the few parts of the automatic transmission that needs routine service as the vehicle ages.

The multitude of parts, along with the complex design of the valve body, originally made hydraulic automatic transmissions much more complicated (and expensive) to build and repair than manual transmissions. In most cars (except US family, luxury, sport-utility vehicle, and minivan models) they have usually been extra-cost options for this reason. Mass manufacturing and decades of improvement 

have reduced this cost gap.

AUTOMATIC TRANSMISSION - OTHER MODES

D5

In Hondas and Acuras equipped with five-speed automatic transmissions

this mode is used commonly for highway use (as stated in the manual), and uses all five forward gears.

D4

This mode is also found in Honda and Acura four- or five-speed automatics, and only uses the first four gear ratios. 

According to the manual, it is used for stop-and- go traffic, such as city driving.

D3 or 3

This mode is found in Honda, Acura, Volkswagen and Pontiac four-speed automatics and only uses the first three gear ratios. 

According to the manual, it is used for stop-and-go traffic, such as city driving.

D2 and D1: These modes are found on older Ford transmissions (C6, etc). 

In D1, all three gears are used, whereas in D2 the car starts in second gear and upshifts to third.

S or Sport

This is commonly described as Sport mode. 

It operates in an identical manner as "D" mode, except that the upshifts change much higher up the engine's rev range.

This has the effect on maximising all the available engine output, and therefore enhances the performance of the vehicle, particularly during acceleration. 

This mode will also downchange much higher up the rev range compared to "D" mode, maximising the effects of engine braking. 

This mode will have a detrimental effect on fuel economy. 

Hyundai has a Norm/Power switch next to the gearshift for this purpose on the Tiburon.

Some early GMs equipped with Torqueflite transmissions used (S) to indicate Second gear, being the same as the 2 position on a Chrysler, shifting between only first and second gears. 

This would have been recommended for use on steep grades, or slippery roads like dirt, or ice, and limited to speeds under 40 mph. (L) was used in some early GMs to indicate (L)ow gear, being the same as the 2 position on aChrysler, locking the transmission into first gear. 

This would have been recommended for use on steep grades, or slippery roads like dirt, or ice, and limited to speeds under 15 mph.

+ −, and M

This is for the Manual mode selection of gears in certain automatics, such asPorsche's Tiptronic. 

The M feature can also be found in Chrysler and General Motors products such as the Dodge Magnum, Journey, and Pontiac G6, as well as Toyota's Camry, Corolla, Fortuner, Previa and Innova. 

Mitsubishi and some Audi models (Audi TT), meanwhile do not have the M, and instead have the + and -, which is separated from the rest of the shift modes; the same is true for some Peugeot products like Peugeot 206. 

Meanwhile, the driver can shift up and down at will by toggling the (console mounted) shift lever like a semi-automatic transmission. 

This mode may be engaged either through a selector/position or by actually changing the gears (e.g., tipping the gear-down paddles mounted near the driver's fingers on the steering wheel).

Winter (W)

In some Volvo, Mercedes-Benz, BMW and General Motors Europe models, a winter mode can be engaged so that second gear is selected instead of first when pulling away from stationary, to reduce the likelihood of loss of traction due to wheelspin on snow or ice. 

On GM cars, this was D2 in the 1950s, and is Second Gear Start after 1990.

On Ford, Kia, and Honda automatics, this feature can be accessed by moving the gear selector to 2 to start, then taking your foot off the accelerator while selecting D once the car is moving.

Brake (B)

A mode selectable on some Toyota models. In non-hybrid cars, this mode lets the engine do compression braking, also known as engine braking, typically when encountering a steep downhill. 

Instead of engaging the brakes, the engine in a non-hybrid car switches to a lower gear and slows down the spinning tires.

The engine holds the car back, instead of the brakes slowing it down. 

GM called this "HR" ("hill retarder") and "GR" ("grade retarder") in the 1950s. For hybrid cars, this mode converts the electric motor into a generator for the battery. 

It is not the same as downshifting in a non-hybrid car, but it has the same effect in slowing the car without using the brakes.

AUTOMATIC TRANSMISSION - MODE 1 or LOW (FIRST)

This mode locks the transmission in first gear only. In older vehicles, it will not change to any other gear range. 

Some vehicles will automatically shift up out of first gear in this mode if a certain RPM range is reached in order to prevent engine damage. 

This, like second, can be used during the winter season, for towing, or for downhill driving to increase the engine braking effect.

AUTOMATIC TRANSMISSION - MODE 2 or S(SECOND)

This mode limits the transmission to the first two gear ratios, or locks the transmission in second gear on Ford, Kia, and Honda models. 

This can be used to drive in adverse conditions such as snow and ice, as well as climbing or going down hills in the winter time. 

It is usually recommended to use second gear for starting on snow and ice, and use of this position enables this with an automatic transmission. 

Some vehicles will automatically shift up out of second gear in this mode if a certain RPM range is reached in order to prevent engine damage.

Although traditionally considered second gear, there are other names used

Chrysler models with a three-speed automatic since the late 1980s have called this gear 3 while using the traditional names for Drive and Low.

AUTOMATIC TRANSMISSION - MODE 3(THIRD)

This mode limits the transmission to the first three gear ratios, or sometimes locks the transmission in third gear.

This can be used to climb or going down hill. 


Some vehicles will automatically shift up out of third gear in this mode if a certain RPM range is reached in order to prevent engine damage. 


This gear is also recommended while towing a caravan.

AUTOMATIC TRANSMISSION MODE - Overdrive (D, OD, or a boxed [D])

This mode is used in some transmissions to allow early computer-controlled transmissions to engage the automatic overdrive. 


In these transmissions, Drive (D) locks the automatic overdrive off, but is identical otherwise. OD (Overdrive) in these cars is engaged under steady speeds or low acceleration at approximately 35–45 mph (56–72 km/h).


Under hard acceleration or below 35–45 mph (56–72 km/h), the transmission will automatically downshift.


Vehicles with this option should be driven in this mode unless circumstances require a lower gear.

AUTOMATIC TRANSMISSION - DRIVE(D)

This position allows the transmission to engage the full range of available forward gear trains, 


allows the vehicle to move forward and accelerate through its range of gears. 


The number of gear ratios a transmission has depends on the model, but they initially ranged from three (predominant before the 1990s), to four and five speeds (losing popularity to six-speed autos, though still favored by Chrysler and Honda/Acura)


Six-speed automatic transmissions are now probably the most common offering Toyota Camry V6 models, the Chevrolet Malibu LTZ, Corvette, GM trucks, Pontiac G8, Ford Falcon BF 2005-2007 and Falcon FG 2008 - current in Australia with 6 speed ZF, and most newer model Ford/Lincoln/Mercury vehicles).


seven-speed autos are becoming available (found in Mercedes 7G gearbox, Infiniti, VW Group DSG, as are eight-speed autos in the newer models of Lexus, BMW ZF 8HP and VW, cars (VW Touareg).

AUTOMATIC TRANSMISSION MODE- N(NEUTRAL)

-This disengages all gear trains within the transmission

-effectively disconnecting the transmission from the driven roadwheels, so the vehicle is able to move freely under its own weight and gain momentum without the motive force from the engine (engine braking).

-This is the only other selection in which the vehicle's engine can be started.

AUTOMATIC TRANSMISSION - MODE R(REVERSE)

In order for the driver to select reverse in modern transmissions, they must come to a complete stop,

push the shift lock button in (or pull the shift lever forward in the case of a column shifter) and select reverse. 

Not coming to a complete stop can cause severe damage to the transmission.

Many modern automatic transmissions have a safety mechanism in place, which does to some extent prevent (but does not completely avoid) inadvertently putting the car in reverse when the vehicle is moving forwards. 

This mechanism usually consists of a solenoid-controlled physical barrier on either side of the Reverse position, which is electronically engaged by a switch on the brake pedal.

Therefore, the brake pedal needs to be depressed in order to allow the selection of reverse. Some electronic transmissions prevent or delay engagement of reverse gear altogether while the car is moving.

Some shifters with a shift button allow the driver to freely move the shifter from R to N or D, or simply moving the shifter to N or D without actually depressing the button. However, the driver cannot put back the shifter to R without depressing the shift button to prevent accidental shifting, especially at high speeds, which could damage the transmission.

AUTOMATIC TRANSMISSION - MODE P(PARK)

Usually, Park (P) is one of only two selections in which the car's engine can be started, the other being Neutral (N)

In many modern cars and trucks, the driver must have the foot brake applied before the transmission can be taken out of park.

The Park position is omitted on buses/coaches with automatic transmission (on which a parking pawl is not practical), which must be placed in neutral with the parking brakes set.

Advice is given in some owner's manuals that if the vehicle is parked on a steep slope using the park lock only, it may not be possible to release the park lock (move the selector lever out of "P"). Another vehicle may be required to push the stuck vehicle uphill slightly to remove the loading on the park lock pawl.

Most automobiles require P or N to be set on the selector lever before the internal combustion engine can be started. This is typically achieved via a normally open inhibitor switch, which is wired in series with the starter motor engagement circuit, and is only closed when P or N is selected, thus completing the circuit (when the key is turned to the start position)

Park (P) selection mechanically locks the output shaft of transmission, restricting the vehicle from moving in any direction.

A parking pawl prevents the transmission from rotating, and therefore the vehicle from moving, although the vehicle's non-driven roadwheels may still rotate freely

 it is recommended to use the hand brake (or parking brake) because this actually locks (in most cases) the rear wheels and prevents them from moving.

This also increases the life of the transmission and the park pin mechanism, because parking on an incline with the transmission in park without the parking brake engaged will cause undue stress on the parking pin.

 It should be noted that locking the transmission output shaft does not positively lock the driving wheels.

It is typical of front-wheel-drive vehicles for the parking brake to be on the rear (non-driving) wheels

use of both the parking brake and the transmission park lock provides the greatest security against unintended movement on slopes.

A car should be allowed to come to a complete stop before setting the transmission into park to prevent damage

AUTOMATIC TRANSMISSION

- transmission that can automatically change gear ratios as the vehicle moves

-Most automatic transmissions have a defined set of gear ranges

- An automatic uses a torque converter instead of clutch to manage the connection between the transmission gearing and the engine.

-In order to select modes, or to manually select specific gear ratios, the driver must push a button in (called the shift lock button) or pull the handle (only on column mounted shifters) out. 

- US Government standards must have the modes ordered P-R-N-D-L (left to right, top to bottom, or clockwise)

 

PRESELECTOR GEARBOX

-preselector gearbox is a type of manual gearbox


- manual shift lever is used to "pre-select" the next gear to be used, then a separate control (a foot pedal) is used to engage this in one single operation, without needing to work a manual clutch.


-Most pre-selector transmissions avoid a driver-controlled clutch entirely, some use one solely for starting off.

advantages:

• Fast shifting, with only a single operation. This requires less skill to learn than techniques like double declutchingand it offers faster shifts when racing.
• Ability to handle far more engine power, with a lighter mechanism.

The Wilson gearbox offers these:

• Their friction components are brakes, rather than clutches. These are simpler to engineer, as the wear components can be arranged to not be the rotating parts.
• The friction wear components can be mounted on the outside of the mechanism, rather than buried within it. This makes maintenance and regular adjustment easier.

They were common on Daimler cars and commercial vehicles, Maybach, Alvis, Talbot-Lago, andArmstrong Siddeley cars as well as on many London buses


They have also been used in racing cars, such as the 1935 ERA R4D,^[1] and hillclimbing cars such as Auto Union "Silver Arrows".


Military applications included tanks such as the German Tiger I and Tiger II in World War II, through to the current tanks such asChallenger 2.